Statoil BrandVoice: Why Are Wind Turbine Blades So Thin? (2024)

By New Scientist, An Energy Realities Partner

Nobody has all the answers to the world's energy questions, so New Scientist has teamed upwith Statoil to search for solutions from New Scientist’s audience.

The question posed is:Why do wind turbines have such thin blades?Wouldn'tit be more efficient for them to have wider blades in order to capture more ofthe wind’s energy?

Thanks to the 270 people who responded to this question. You’ll find the answers judged to be the best below.

Not everyone was happy with the question: one criticized the use of “thin” and “wide” as extremes of the same dimension because in specialist design circles they relate to different things. Happily most people got the gist of the question.

Many respondents pointed out that wind turbines rotate not because of air striking the blades but rather by the air flowing around them, so space is needed between the blades.A favorite analogy was the aircraft wing, and just as the vortices from one aircraft can affect those that follow, so one turbine blade can affect its trailing neighbor. That’s another reason to spread out the blades.

Oliver Jackson from Cambridge, UK, took issue with the whole notion that blades are thin. “At their widest point a typical wind turbine blade is around 2.8 meters wide - that's approximately the same as two, 13-year-old boys stacked on top of each other.” Happily he then explained why blades are not “even wider".

Not all answers were related to aerodynamics. Len Croney from Cornwall, UK, suggested that blade width is all down to fashion. In the 18th century, the fashion was for broad arms encased in linen.“Today’s turbine is tall, elegant and bare armed,” he argued.

We also received several ideas for improving turbine design. VB Likhachev, from Krasnoyarsk, Russia, sent in a proposal for wind generators using high magnetic saturation. Ronald Pearson suggests that blade efficiency can be greatly improved by adding winglets to the tips of blades. His inspiration is the tip feathers of birds and he is so convinced of the idea that he’s applied to patent it. Excellent though these ideas may be, they did not answer the question.

To that end, here are our three favorite answers:

"Contraryto popular belief, a wind turbine is not pushed round by the wind but pulled round by the aerodynamic lift generated on the blades by the flow of air across them. This transforms the kinetic energy of the wind into rotation of the turbine’s shaft. It also slows the airflow, causing the wind to “pile up” in front of the turbine and deflect some of the flow around it. The limit for the energy that can be harvested by a perfect turbine in ideal conditions, published in 1919 by German physicist Albert Betz, is59.3 per cent of the available wind energy.

The actual design of the blades is, like most engineering solutions, a complex compromise. Simply put, the amount of energy extracted withinBetz’s limit depends on the ratio of the areaswept by the blades in the time it takes theairto pass through the turbine, to the total circular area traced out by the blade tips.

For wind turbines that have low-speed, high-torque uses, such as for pumping water, the best efficiency is achieved by a high ratio– a few wide blades or a large number of narrow blades. You see these most often on farms. For electrical generation, the current produced is dependent onthe rate at which a conducting coil spins in amagnetic field, so high speed is good.

Of course, the area swept by a narrow blade traveling at high speed (in the time it takes the air topass through) is the same as the area swept by a wide blade traveling slowly. But there’s an additional factor that must be taken into account: at high speeds, drag becomes an important consideration, and the smaller the blade area, the less energy is lost to drag. So narrow is better. The blade only needs to be wide enough to produce enough torque to keep the turbine’s hub turning. A modern blade is often designed to taper from root to tip. This gives a good starting torque from the wide part while reducing drag at the faster moving tip. Increasing the width orthe number of blades only reduces efficiency."

Andy Biddulph, Burton-on-Trent, Staffordshire, UK

"Thereis only so much energy that a wind turbine can extract from the air stream entering the area swept by the blades. If the blades are broader, their aspect ratio (the length to the breadth) is lower, which makes them less aerodynamically efficient. Such blades would be heavier, harder to ship and install, and would need a stronger tower, all of which piles on the expense.

The larger blades would have to rotate more slowly in order to operate at the most efficient angle of attack to the incoming wind. This slower rotation would need to be stepped up to run the generator, necessitating a higher-ratio gearbox, which would be larger, heavier and also more expensive. What’s more, the blades’ larger area would be more prone to reflect radio waves, increasing radio interference."

Richard Gorman,Potomac, Maryland, US

"Windturbine blades are thin for the same reason that there are fewer foxes than rabbits– the hunter mustn’t consume all the hunted or there is nothing left to feed on.

The blades extract power from the wind, thereby slowing it, and this slow wind behind the turbine causes the wind in front of the turbine to spill around it. Make the wind too slow and most oncoming wind is lost, making the turbine inefficient. Finding the optimum “solidity”– the solidsurface area of the blades presented to the wind as apercentage of the total area swept by the blades– needs to be done empirically. The typical optimum is just a few per cent. This small amount ofsurface area must be spread across three blades ina standard three-blade design, though you could have wider blades by only having two.

Indeed, you could put the whole surface area onone single blade– but aesthetics dictate that itwould look distinctly odd! Alternatively, turbine blades might be thinner still if a design with four or more blades is used. However, structural problems, such as the strength of the blades, then begin to spiral and you might be accused of throwing cautionto the wind."

Richard Crane,Vallon-Pont-d’Arc, Ardeche, France

This content isindependently edited by New Scientist, commissioned by Statoil.Itpreviously appeared on the Energy Realities blog.

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Statoil BrandVoice: Why Are Wind Turbine Blades So Thin? (2024)

FAQs

Why are wind turbine blades so skinny? ›

Aerodynamic engineers wanted thin shapes from the blade root to the tip to generate as much power as possible. Thinner blades have lower drag and are therefore inherently more efficient for producing power.

Should wind turbine blades be wide or thin? ›

But there's an additional factor that must be taken into account: at high speeds, drag becomes an important consideration, and the smaller the blade area, the less energy is lost to drag. So narrow is better.

Why are compressor blades thin? ›

To alleviate the effects of high relative Mach numbers in transonic compressors, very thin blades are used to reduce their blockage and typically the thickness-to-chord ratio of the blades is only a few percent.

How thick are wind turbine blades? ›

The thickness of a wind turbine blade can vary between 2.6mm and 20mm. A cross-section of a wind turbine blade will reveal it is teardrop shaped, with the flat or sharp edge facing the wind and the rounded edge facing away.

What is the most efficient wind turbine blade shape? ›

Air moves faster over the blade's curved side than the flat side, which in turn increases the blade's rotational speed. Curved blades can turn quickly, which also increases energy production potential. These blades are the most energy-efficient of the three-blade designs.

Why do windmills have only three blades? ›

This is because their angular momentum in the vertical axis changes depending on whether the blades are vertical or horizontal. With three blades, the angular momentum stays constant because when one blade is up, the other two are pointing at an angle. So the turbine can rotate into the wind smoothly.

Why are there no four-blade wind turbines? ›

A number of blades greater than three produces greater wind resistance, lower power generation and, therefore, is less efficient than three-blade turbines.

What is the best size for a wind turbine blade? ›

To get the most efficiency out of a wind turbine that you are testing indoors with a fan, the turbine blades should have about the same length as the radius of the fan.

Why do turbine blades need to be stiff? ›

For designing a wind turbine blade, the two ratios of specific strength and specific stiffness must be high. Thus, the wind turbine blade must be stiff enough to withstand aerodynamic as well as centrifugal loads.

Why are wind turbine blades tapered? ›

The shape tapers significantly to optimize the distribution of the loads along the length of the blade and prevent a concentration of forces at the tip. The middle third is where the trade-off of aerodynamics and structure allows for a variety of solutions. The blades on the turbine in front of you are spinning.

What is the tip speed of a wind turbine? ›

How fast does a wind turbine spin? The blades of a wind turbine may reach speeds of 100 miles per hour during steady winds. Larger turbines may have tip speeds topping out at 180 miles per hour on windy days.

What is the rpm of a wind turbine? ›

Large-scale turbines typically rotate at 20 rpm, while domestic sized turbines tend to revolve at roughly 400 rpm. In most large-scale turbines, the low speed shaft is connected to a gearbox. The gearbox increases the rotational speed of the shaft, up to 1200-1800 rpm.

Are wind turbines AC or DC? ›

Do wind turbines produce AC or DC? The wind turbine generators produce alternating current (AC) electricity. Sometimes, a wind turbine may hold a converter that changes AC to DC (Direct Current) and back again, so that the electricity produced matches the frequency and phase of the power grid it connects.

Why do wind turbine blades have teeth? ›

First: What is a Serrated Trailing Edge on a Wind Turbine? Serrated trailing edge technology is relatively simple – it's a sawtooth pattern that helps improve airflow over the wind turbine blade, resulting in less turbulence, better aerodynamics and reduced noise as the blade cuts through the air.

Why are wind turbine blades pointy? ›

The faster the air molecules are passing over a blade or wing, the more lift can be generated. So the tips of real turbine blades generate much more lift than the roots. Some large wind turbines have blade tip speeds over 322 km/h (200 mph). The angle of the blades also greatly impacts how much lift is generated.

Why can't wind turbines be bigger? ›

The main engineering constraints are turbine speed limits (currently 90m/s because water droplets erode the blade), and hard-to-control flexing of the blade. But there is another, more pressing constraint. Few places have the huge ports, giant vessels, and cranes that can operate safely and reliably far offshore.

How does blade weight affect wind turbines? ›

For a periodic wind velocity , inertia of blades act as a flywheel and reduces angular velocity changes. That's why for wind turbines with constant angular velocity generators,It's better to have heavier blades.

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